Login New Account
Cosplayer Kimmy > Costume of Iron Man (Avengers, The)

Most Recent Photo
Avengers, The
Iron Man
Special Variation:
rule 63
Year Completed:
Construction Difficulty:
Costume worn at:
Otakon 2013
Otakuthon 2013
Permanent Link:
About this Costume
Construction Details:
I used Darkside501st's pepakura template as a base for my suit. I had to rescale it to fit me and I modified a few parts for simplicity's sake. I also had to draft a few parts such as the neck and metal middle layer. Once I had a template that was scaled appropriately, I constructed the suit using craft foam. Most of the larger pieces are made out of 6mm craft foam, while everything else was done using two 2-3mm sheets glued together.

The foam pieces were then coated in white glue 3 times in order to seal the foam. I then coated the pieces in 2-3 layers of resin in an attempt to harden them. I don't know if I just wasn't applying enough of the resin, but I found it didn't really help in making the pieces more solid and had to papier macher some of the insides of the larger pieces to make them more durable overall.

I was a crazy person and decided to paint the red parts of the suit using Metalcast paint which is an enamel auto paint that cost an arm and a leg. Montreal is not an ideal place to be painting this since it requires humidity of 50% or less to paint. Thankfully Steph's mom was kind enough to let me use their garage with the dehumidifier on (so many thanks to both of them
Personal Thoughts:
Never again will I attempt to make a full suit of armor in three and a half weeks. >.>

I can't move in the suit to the extent that I've essentially got two poses to work with LOL. Also, the top of my abs kept falling out because I was an idiot and didn't glue them down. Eventually I just said "screw it" and just walked around without it.
Wig Details
Wig Brand
Wig Name
APH Austria
Wig Quality Rating
4 / 5.00
Styling Notes
The ahoge was taken out. The fibers were flying all over the place, so I did a quick pass of the wig to straighten it a bit. The bangs were then cut and the back of the wig was trimmed.
Add a Comment
  • Photo 1
     Photo 1
    Comments 0 Views 514
  • Photo 2
     Photo 2
    Comments 0 Views 372
  • Photo 3
     Photo 3
    Comments 0 Views 359
  • Photo 4
     Photo 4
    Comments 0 Views 374
  • Photo 5
     Photo 5
    Comments 1 Views 418
  • Photo 6
     Photo 6
    Comments 0 Views 315
  • Photo 7
     Photo 7
    Comments 0 Views 386
  • Photo 8
     Photo 8
    Comments 0 Views 356
  • Photo 9
     Photo 9
    Comments 0 Views 275
  • Photo 10
     Photo 10
    Comments 0 Views 358
  • Photo 11
     Photo 11
    Comments 0 Views 245
  • Photo 12
     Photo 12
    Comments 0 Views 132
  • Photo 13
     Photo 13
    Comments 0 Views 135
  • Photo 14
     Photo 14
    Comments 0 Views 155

Sorry, you must be a registered user of and logged in to view and add comments. Either log in or register now!